How To Choose The Right Materials For Medical Cable Manufacturing
Successful custom medical cable manufacturing requires the correct cable design, tool design, material choice, and processing methods. We has designed thousands of cables, overmolds, and assemblies ranging from the most simplistic to very complex to meet different sterrilization method and other requirement,such as High flex cable,Super low triboelectric noise…
Jacket material mainly related with the sterrilization and conductor material matters a lot on flexbility and electronic properties
The Application Environment For Medical Cables
Medical cables are usually potential to touch skin and need to sterillize .during the design and manufacturing,following issues is worthy of our attention:
• Disposable/Reusable cable designs
• Low noise shielding
• Resistance to steam, gamma, ETO and other sterilization methods
• High temperature insulators
• Hi-Flex and long-life cable designs
• Potting and pressure testing
• Chemical Resistance
• Serialization and lot control
• Statistical process control
• Medical-grade materials – including TPE, polyurethane and silicone
• EMI suppression
Suitable Sterrilization Methods List Based On Different Materials
Conductor &Insluation & Jacket Material For Your Choice
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Need more instruction? here is more guide
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| Conductor Options | Shielding Options | Enhancement Options | Insulation & Jacketing Materials | |
| Bare Copper | Bare Copper Braid | Strength Members | CPE/Chlorinated Polyethylene | PFA/Perfluoroalkoxy |
| Tinned Copper | Tinned Copper Braid | Water Blocking | EPDM/Ethylene Propylene Diene Monomer | PFE/Perfluoroelastomer |
| Silver Plated Copper | Silver Plated Copper Braid | Fillers | ETFE/Ethylene Tetrafluroroethylene | PP/Polypropylene |
| Nickel Plated Copper | Nickel Plated Copper Braid | Rods | FEP/Fluorinated Ethylene | PTFE/Polytetrafluoroethylene |
| High Strength Alloys | High Strength Alloys Braid | Tubes | Foamed FEP | PUR/Polyurethane |
| Copper Clad Steel | Copper Clad Steel Braid | Foamed PFA | PVC/Polyvinyl Chloride | |
| Prebonded Conductor | Stainless Steel Braid | Foamed PE | Silicone | |
| Overcoated Conductor | Aluminum Mylar Foil Shield | Foamed TPE | Tefzel | |
| Topcoated Conductor | Spiral Shield | Halar | TFE/Tetrafluoroethylene | |
| HDPE & LDPE | TPE/Thermoplastic Elastomer | |||
| Hytrel | TPR/Thermoplastic Rubber | |||
| mPPE/Modified Polyphenylene | XLPE/Cross-Linked Polyethylene | |||
| Neoprene | XLPO/Cross-Linked Polyolefin | |||
| PE/Polyethylene | ||||
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